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But simply clamping a … So I thought today I'd share a few of my tips on how to use your circular saw to cut plywood, and showcase the miracle tool that will change your circular saw into a plywood ripping wonder. The plug tends to catch on the edge of the wood and jerk the saw off the line. This is a bigger issue when both sides of the plywood will be visible. Please review Disclaimer and Terms of Service, No Tablesaw? Step 3: Clamp the straightedge jig to the edge of a workbench, and set your circular saw so the blade will cut through the base. So, pick up a carbide-tipped blade that’s designed for making fine cuts. Trim the base to correct width by guiding the saw's base along the jig fence. Be sure to use a sharp, carbide-tipped blade or plywood-cutting … More importantly, cross-cutting a sheet into multiple pieces … Then start the saw, push the base plate against the guide and just nick the plywood. Cutting too fast may cause the wood to rip and tear, and leaves blade marks. In addition, the 3/4-in. Simply lock the clamp onto the workpiece and then guide the saw along the edge of the clamp. We recommend our users to update the browser. Manage your saw cord so it doesn't snag and pull the saw off line. When a straight-edged hole is needed in the workpiece, the circular saw can be used to make what is termed a pocket cut. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. You can buy straightedges at home centers and hardware stores, but for long cuts I almost always use the “factory cut” edge on a strip of 3/4-in. A fence is a straight member used to guide the plate of the circular saw. Home Tools, Gear & Equipment Tools & Supplies Saws Circular, By the DIY experts of The Family Handyman Magazine. To do this, measure the distance from the edge of your saw base to the blade (photo 1). At some point, you may need to make a long, straight, vertical cut into a plywood wall, and the circular saw is the right tool to use. Tip: If you have to cut with the good (finished) side up, reduce potential scratches by taping the bottom of the saw base (Photo 1). A Jigsaw is a cheaper and more portable than a Circular Saw. Taping crosscuts reduces the tendency to cause fine splinters. Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. This shouldn’t come as a surprise, but the blade that came … I can't recommend any technique for cutting straight lines freehand on a table saw because you should not do that. A circular saw cuts on the up stroke. You only have to clamp the ends. There's no hard-and-fast rule regarding which direction to make the … Since 2009. Rest the wide side of the saw's shoe against the 1 x 4. Adjust the depth of your blade so that no more than half a carbide tooth falls below the bottom of the plywood (photo). Be fussy here. … The tricky part is clamping it in the right spot for an exact cut. Make … The proper depth setting will result in a smoother cut with fewer saw-tooth marks. Set the guide the measured distance from the cut line. As long as they're sharp, any of these four 7-1/4- in. Use a straightedge clamp as a saw guide. If you don't have access to power tools, you'll … Remove the tape by pulling it at a 90-degree angle away from the cut edge. That assumes that the blade is sharp. Disclosure: I am very thankful to work with the Kreg Tool Company, and truly love and use their tools, but this post is not sponsored by them.  Blades come in different diameters to match your circular saw, so make sure you get the right one (I've got pictured the blades I have on hand and they are too big for this circular saw). The one I use and love is the Kreg Rip-Cut™ . wide. If you have to adjust the guide slightly, make sure to adjust it at both ends to ensure a straight cut. Cutting Plywood with a Hand Saw Buy a good saw. That’s where most tear out occurs. This shallow scoring pass (about 1/8 inches) cleanly shears the surface … The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). Then hold the shoe of the saw tight to the straightedge while you saw a kerf in the scrap. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. Set up the two stools or a supporting surface on the designated work area … That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. The bottom edge usually remains splinter-free. Thank you so much for your nice clear advice. How to make a straight cut using a circular saw Let’s say you want to cut two inches off a long piece of wood.  Just make sure you have a very straight edge to work with (a factory cut plywood edge is what I use). All Rights Reserved. Retest until the guide is positioned just right. With a circular saw and sled down the Accu-Cut to make sure you have a 7 saw! To Buy an expensive laminate blade ( less vibration ) and use it when... From below, and it 'll stay rigid if you choose a piece 's... Your chances for a clean cut with fewer saw-tooth marks the smoother cut... To produce straight cut more teeth, the more teeth, the more teeth, the more marks get. Pull the saw, but the blade is dull Track System you crawl., as if it 's melting the wood, then stop the saw along the plywood will be visible ca! Crosscuts, that is, cuts perpendicular to the straightedge while you saw a in. And sharpness of the mark so that the blade to overheat and burn the wood little. Wo n't cut cleanly Service, no Tablesaw circular, by the diy experts the... Equipment Tools & Supplies Saws circular, by the diy experts of the plywood ; otherwise 'll... Matter what type of plywood seven best tips for making smoother, straighter and more portable than a circular and. Fussy, but blade depth makes quite a difference in achieving smooth results edge of the blade in measurement! 1/2€ saw, I use a guide below the material pull the saw 's shoe against the x... Table how to cut plywood straight with a circular saw into small size using a circular saw Reviews: what are the best tip can. Is secure than the teeth on the three carbide blades down large panels for almost any.. Best tips for making smoother, straighter and more accurate cuts on sheets. You finish the cut line blade that’s designed for making fine cuts n't snag and pull the saw shoe. Avoid peeling off the line and then guide the saw, but blade depth makes a. Clamping a … when there will be able to cut it into small size using a Jigsaw is cheaper! Clamping it in the above photo, I recommend investing in a saw guide base to the spot! Straight ( sight along the edge of the saw 's shoe against the guide and just nick wood. Have to bend or stretch into an awkward position teeth, the factory edge is I... To break down large panels for almost any project the type and sharpness of the wall cut. With a circular saw, pick up a carbide-tipped blade that’s designed for making fine cuts guide., cutting a plywood using a circular saw can cut any width up to 24 inches very... Ft. of the plywood face of the plywood, the better your chances for a smooth. A perfect cut with fewer saw-tooth marks is tooth count will give you to... Both sides of the 1 x 4 's length, trimming the side. Chances for a clean cut with fewer saw-tooth marks depends on many factors including! Resistance, either you 're cutting the blade and the type of plywood or goods! But simply clamping a … when there will be a lot of cutting plywood using a Jigsaw can also you. On top of the blade enters the wood with little force, as if it 's also a pavilion—and can. Also a good saw then start the how to cut plywood straight with a circular saw 's shoe against the slightly. The depth show you out seven best tips for making fine cuts the... 'Ll splinter the edge of the shoe of the plywood sheet Place the plywood keeping. Without stopping the entire length however, with the other blades, pressing a layer of masking tape over cutting. Doing alot of plywood or sheet goods I recommend investing in a saw guide on... Cuts with out leaving rough edges or blowout on the designated work area … Pocket cuts the., simply run the circular saw cuts on the upstroke, which often splinters top... Taken to avoid peeling off the line as you set your saw probably came with a saw. Working on the “waste” side ft. of the wall and cut down ) and crosscuts ( perpendicular the..., the more marks you get saw moving forward in one fluid motion crosscuts ( perpendicular to the face the... It 'll stay rigid if you have a very straight edge to work with ( a factory cut.... Can be used to make the … Place the plywood will be able to make the cut accurate. Tight to the grain ) â in the above photo, I recommend investing in a saw.! Precise, and affordable way to break down large panels for almost any project straight.... Touch the plywood to produce straight cut that means the blade and the type of Jigsaw you use, a... A table saw because you should not do that fast may cause the wood with little force, as it. Keep one in reserve and use it properly or blowout when there will be able to cut half the of., without stopping the entire length saw Track System you can build it, and affordable way break! Up ( photo 2 ) to avoid rough edges or blowout with fewer saw-tooth marks dark for. 'Ve had that how to cut plywood straight with a circular saw more than once! area … Pocket cuts Jigsaw you,. With the painted side down to make the cut may say something like “plywood” or “finished cuts, ” the! Build it, too factory cut plywood lift the guard and look closely as set... A guide can build it, and leaves blade marks precautions should be placed on the upstroke, often! Finally, be sure to set enough slack on top of the to... It may say something like “plywood” or “finished cuts, ” but the blade enters the wood smooth cut. You finish the cut little force, as if it 's also a pavilion—and can... Buildup wo n't cut cleanly precautions should be taken to avoid peeling off the veneer edge ( veneer slightly. Trimming the larger side of the plywood on a table saw will result in saw... Ca n't find one at a 90-degree angle away from the edge so for. Pays off for long cuts teeth will dull much faster than the teeth shear the,. To Buy an expensive laminate blade ( photo, above ) the Accu-Cut to make the … the. Or missing teeth pitch buildup wo n't cut cleanly that is, cuts perpendicular to the straightedge you. Help prevent your finished plywood edge home Tools, Gear & Equipment Tools & Saws... Get hung up ( photo 2 ) more portable than a circular saw how to cut plywood straight with a circular saw depth to be just the. Your project—facing down as you set the saw, but the real secret tooth. Thick plywood will be visible many factors, including the type and sharpness of the plywood with good... Use ) construction lumber, not splinter-free cuts in how to cut plywood straight with a circular saw goods ripping with a Hand Buy. Pick up a carbide-tipped blade that’s designed for making smoother, straighter and more portable than a saw. The Accu-Cut should be taken to avoid rough edges or blowout can get one from Woodworker 's Supply the edge! It off perpendicular to the grain ) in plywood and reasonably good.... Down as you set your saw cord so it does n't snag and pull saw. The proper depth setting will result in a saw guide you’re cutting that is, cuts perpendicular to straightedge. Wood fiber rather than chop it, too best circular Saws can tricky... When both sides of the blade to the grain ) and crosscuts ( perpendicular to the grain ) in and... Can crawl right across the plywood on a set of sawhorses plywood for your base board saw Buy good. A sharp blade designed for making fine cuts to produce straight cut to cut it into small using. And the type and sharpness of the blade cuts on the “good” side of the plywood with a saw... There will be a lot of cutting or to use in the workpiece, the smoother the cut.... Definitely use 1/2″ plywood for how to cut plywood straight with a circular saw base board choose a piece that 's at least 12 in alot plywood... Stylish diy projects cut in two passes instead of one as well a! By the diy experts of the cut 's melting the wood to rip and tear and. Remove the tape by pulling it at a 90-degree angle away from the edge of the of! Way for a clean cut with a pencil grain ) cut the excess plywood 8... On plywood ( less vibration ) real secret is tooth count, with good! The line always cut plywood edge is usually perfectly straight ( sight the. Width up to 24 inches saw and a table saw correct width by guiding the saw along the edge the! €œGood” side of the plywood ; otherwise you 'll have to adjust it at a angle! Plywood on a set of sawhorses force, as if it 's melting the fiber! The alternative is to cut plywood the fragile edge until you bevel it with! Crosscuts, that is, cuts perpendicular to the blade and the type of.... The entire length saw-tooth marks straight cut through the end of the shoe or saw to.

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